SERVICE
REPORT
Company Reg No : 198602637N
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 1 of 6
VESSEL:
PORT:MYANMAR
DATE: 22/02/2012
MAKE: FUKUSHIMA
EQUIPMENT:MOORING WINCHES.
MODEL: MA8
DEFECTS/REASON
FOR CALL: DECK WINCHES
HYDRAULICS
REPAIRS
ITEM
DESCRIPTION
REMARKS
ORIGINAL JOB SC0PE:-
1) Hydraulic motor
shaft seal renew for
aft deck port and
stbd
mooring
winches.-02
sets
2) Rectify control
block leakage for
aft
1
deck and midship
winches-03 sets.
3)Renew
corroded
mountings bolts for
aft deck winches-02
sets
4)Renew
brake bend
for
Aft mooring winches
main drum-04 sets.
ADDITIONAL JOB DONE:-
Additional jobs done
as requested by vessel
chief engineer as
follows-
1) Hydraulic motor
haft seal renew for
2
midship
stbd mooring
winch.
2) Cargo derrick
control
block leakage
rectify
3)Brake
bend renew
for
midship
stbd winch
and
aft deck wrapping
drums=04 sets
Page
1 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
PHOTO
SERVICE
raycOntrol pte ltd
7 TOH
GUAN ROAD EAST #05-07 SINGAPORE
REPORT
608599Tel:65630544
Fax:65600941
Company Reg No : 198602637N
sales@raycontrol.com
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 2 of 6
3
EXTRACTION OF MOTOR
PINION GEARS :-
Used extraction puller, but puller broke and pinion gear seized.
Reinforced
by
Welding on pinion gear and managed to remove pinion gear with hyd jack and
heat
applied.
4
REMOVE PINION GEAR :-
Pinion gear preheated before jack out.
Page
2 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
PHOTO
SERVICE
raycOntrol pte ltd
7 TOH
GUAN ROAD EAST #05-07 SINGAPORE
REPORT
608599Tel:65630544
Fax:65600941
Company Reg No : 198602637N
sales@raycontrol.com
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 3 of 6
5
SHAFT SEAL RENEW:-
Extracted
old shaft
seal, dust
seals. Found badly worned.
Checked shaft sealing surface satisfactory. Light polish and installed new
shaft seal and dust
seal.
6
MIDSHIP STBD HYDRAULIC MOTOR (ADDITIONAL JOB);-
As heating is absolute necessary, midship
stbd hydraulic motor completely
removed and shifted
to aft deck
for weld,
preheat to
remove pinion gear.
Page
3 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
PHOTO
SERVICE
raycOntrol pte ltd
7 TOH
GUAN ROAD EAST #05-07 SINGAPORE
REPORT
608599Tel:65630544
Fax:65600941
Company Reg No : 198602637N
sales@raycontrol.com
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 4 of 6
7
CONTROL BLOCK SERVICE:-
Winch control block
complete removed and spool pulled
out.
Renewed shaft seal,
O’rings and
gasket for
04 sets of
control block.
8
CONTROL BLOCK SERVICE:-
Total 03
nos mooring
winches control block
and 01 no
cargo derrick control
block (additional) renewed shaft seal,dust
seal and O’rings. Renewed all
corroded
bolts,nuts,studs,etc.
Page
4 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
PHOTO
SERVICE
raycOntrol pte ltd
7 TOH
GUAN ROAD EAST #05-07 SINGAPORE
REPORT
608599Tel:65630544
Fax:65600941
Company Reg No : 198602637N
sales@raycontrol.com
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 5 of 6
9
RENEW CORRODED BOLTS,NUTS AND STUDS:-
All winches corroded
bolts,nuts
and studs
renewed for
M(motor),P(pressure),T(Tank) side as vessel engineer
satisfactory.
10
BRAKE BEND REMOVED:-
Removed existing brake bend found badly corroded. Some of old brake band found
no more metal remaining as shown above.
Page
5 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
PHOTO
SERVICE
raycOntrol pte ltd
7 TOH
GUAN ROAD EAST #05-07 SINGAPORE
REPORT
608599Tel:65630544
Fax:65600941
Company Reg No : 198602637N
sales@raycontrol.com
JOBNO
: 20110821
ISO 9001:2008 accredited
Page 6 of 6
11
BRAKE BAND RENEW:-
Total 08
sets new brake band installed in
place and adjusted to
vessel engineer
satisfaction.
12
COMMISSION AND FUNCTION TEST:-
After all
jobs completed fill up oil, purge system and function
tested all
mooring winches to satisfacion
of vessel engineer.
Report by: -
Hasan (Senior Service engineer)
Page
6 of 6
Authorised HANLA IMS and since 1981 and
over 8000 Track Recordsfor Deck Machinery, Steering
