SERVICE
REPORT
ISO 9001:2008 ACCREDITED
JOB NO : 20110925
sales@raycontrol.com
Page 1 of 5
VESSEL:ENCRYPTED
PORT:KEPPEL TUAS YARD
DATE:21/10/2011
MAKE:
KAWASAKI
EQUIPMENT:
STEERING GEAR PUMP (NO.2)
MODEL:
LV-500-410R 10
class="cls_007"DEFECTS/REASON FOR CALL:
STEERING PUMP OVERHAUL.#2
#
DESCRIPTION
REMARKS
1
#2 STEER GEAR PUMP:-
Drain out oil and clean tank thoroughly. Removed tank top cover and servo
controller assembly and pull out servo linkage shaft. Inspect condition and place
carefully with protection.
2
VALVE BLOCK:-
Dismantled attached pipe and removed valve block from tank side to access pump A
and B connections pipes.
_____________________________________________________________________________________
since 1981 and over 8000 jobs track records www.joblist.raycontrol.com
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110925
sales@raycontrol.com
Company Reg No : 198602637N
Page 2 of 5
RIGGING and DISMANTLE OF
PUMP:-
Pumps dismantled, lift
3
out from tank, shifted
under skylight and
Landed to Raycontrol
workshop for overhaul.
DISMANTLE:-
Steering pump complete
4
dismantle, cleaned and
inspected by super with
vessel engineer.
_____________________________________________________________________________________
since 1981 and over 8000 jobs track records www.joblist.raycontrol.com
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110925
sales@raycontrol.com
Company Reg No : 198602637N
Page 3 of 5
SHAFT SEAL AREA
CONDITION :-
Shaft seal contact area
of shaft found wear
5
line.
Discuss with super, add
1.0 mm shim to shift
the position of seal
contact off the wear
area.
6
FRICTION PLATE AND PISTON ASSEMBLY:-
Checked friction plate and piston condition satisfactory.
_____________________________________________________________________________________
since 1981 and over 8000 jobs track records www.joblist.raycontrol.com
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110925
sales@raycontrol.com
Company Reg No : 198602637N
Page 4 of 5
BARREL CONDITION:-
7
Rotary unit barrel
internal condition
found satisfactory.
BOX UP and
SHOP TEST:-
Renewed all bearings,
shaft seal and other
sealing kit. Box up
steering pump with new
needle bearings, tapper
roller bearing, shaft
8
seal and other sealing
kit/O-rings.O/C Pump
shop pressure tested to
270 Bar holding
capacity satisfactory.
Carried out leak test
satisfactory.
_____________________________________________________________________________________
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110925
sales@raycontrol.com
Company Reg No : 198602637N
Page 5 of 5
9
INSTALLATION:-
Pump lifted and shifted by engine room due to steer gear room skylight closed by
scaffolding. Installed pump, valveblock, servo controller in place with new
gasket.
10
FUNCTION TEST:- Carried out full function test vessel engineer satisfactory.
Report by: -Hasan
Senior Service Engineer.
_____________________________________________________________________________________
since 1981 and over 8000 jobs track records www.joblist.raycontrol.com
