SERVICE
REPORT
ISO 9001:2008 ACCREDITED
JOB NO : 20110540
sales@raycontrol.com
Page 1 of 5
VESSEL:
PORT:SG
DATE:06/06/2011
MAKE:STAFFA
EQUIPMENT: WINDLASS HYDRAULIC MOTOR
MODEL:HMC200
DEFECTS/REASON FOR CALL: TO REPAIR
#
DESCRIPTION
REMARKS
RECEIVED 03 NOS MOTORS
03 Nos of hyd motors
1
landed in our the
workshop.
INSPECTION:-
Motors found badly
corroded in many areas.
2
All bearings were
cracked or very bad.
_____________________________________________________________________________________
* HANLA * HAEAN * PUSNES * KOCKS * BLM * KAWASAKI * STAFFA * KAYABA * MHI * KRACHT * DONGNAM *
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110540
Company Reg No : 198602637N
sales@raycontrol.com
Page 2 of 5
DISMANTLING:-
The 03 Nos of motors
were dismantled.
Found broken and worn
out parts inside the
3
motor.
All mounting bolts
badly rust wasted had
to be weld extension
for extraction.
INSPECTION
Piston shoe found burnt
marks and scoring.
Cam also found burnt
mark.
4
Sign of piston shoe and
cam rubbing.
This is due to dirt
clogging lubrication
orifice.
System oil and filter
recommended change.
_____________________________________________________________________________________
* HANLA * HAEAN * PUSNES * KOCKS * BLM * KAWASAKI * STAFFA * KAYABA * MHI * KRACHT * DONGNAM *
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110540
Company Reg No : 198602637N
sales@raycontrol.com
Page 3 of 5
5
INTERNAL PARTS INSPECTION:-
02 Nos Piston con rods, pistons, lock rings found badly scored.
6
COMPLETE DISMANTLED to minor details. Inspected, clean and service and reuse all
useable parts. Piston shoes lapped and polished.
_____________________________________________________________________________________
* HANLA * HAEAN * PUSNES * KOCKS * BLM * KAWASAKI * STAFFA * KAYABA * MHI * KRACHT * DONGNAM *
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110540
Company Reg No : 198602637N
sales@raycontrol.com
Page 4 of 5
7
REASSEMBLE complete with original KPM new seal repair kit.
_____________________________________________________________________________________
* HANLA * HAEAN * PUSNES * KOCKS * BLM * KAWASAKI * STAFFA * KAYABA * MHI * KRACHT * DONGNAM *
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
ISO 9001:2008 ACCREDITED
608599Tel:65630544 Fax:65600941
JOB NO : 20110540
Company Reg No : 198602637N
sales@raycontrol.com
Page 5 of 5
8
SHOPTESTED Load holding at 270 bar satisfactory.
Leak tested satisfactory
03 Nos Motor repainted
with 02 coat of anti rust.
Shrink wrap.
Ready for delivery.
9
Report by: -
Gopkumar
Service engineer
_____________________________________________________________________________________
* HANLA * HAEAN * PUSNES * KOCKS * BLM * KAWASAKI * STAFFA * KAYABA * MHI * KRACHT * DONGNAM *
