JOB REQUEST
PHOTO
SERVICE
REPORT
Company Reg No : 198602637N
Page
ISO 9001:2008 accredited
VESSEL: ………
PORT: SEMBAWANG
JOBNO : 20131110

EQUIPMENT: STEERING GEAR PUMP

DATE:04/12/2013
MAKE: MITSUBISHI
MODEL: 3V-FH2B-MK
DEFECTS/REASON FOR CALL:OVERHAULING
ITEM
DESCRIPTION
REMARKS
JOB REQUEST
Discussed with C/E and yard F/M,
1
Requested to overhaul # 1and #3
steering gear pump.
PUMP DISMANTLE FROM
SYSTEM
Isolated the hydraulic lines for
steering gear pump, removed
piping’s and foundation bolt then
2
the pump dismantled from the
steering gear system. After
dismantled the pump from
system all the piping’s were
protected and covered properly.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.
COMPLETE DISMANTLE
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
LIFTING and
TRANSPORTATION
3
Pump lifted via skylight and
transported safely to our
workshop for overhauling.
COMPLETE DISMANTLE
Both pumps tag and marked,
4
Complete dismantled and laid
out for owner inspection.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.
PARTS CONDITION
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
PARTS CONDITION
FOUND:
All the Seals and O-rings are
hardened.
Main shaft bearing worn out.
Other main parts, rotary group,
wear plate, servo actuator, etc.
found satisfactory.
Both filters found very dirty.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.
OWNERS INSPECTION
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
OWNERS INSPECTION
Parts are inspected by vessel
Engineer.
PARTS:
all bearings and sealing
d and renew seal kit and
assembly seals.
Filter.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.
SHOPTEST
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
SHOPTEST:-
Pump reassembled.
Hook up for Pressure and servo
stroke calibration.
Function tested satisfactory.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.
REINSTALLATION ONBOARD
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
LEAK TEST
Snoppyleak test carried out
satisfactory.
REINSTALLATION ONBOARD
Reinstalled onboard, connected
back all the piping’s and
linkages.
FUNCTION TEST
Steer Gear tested
satisfactory.Wtnessed by C/E.
REPORTED BY
Marimuthu S
Tech Dept.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls.