SERVICE
REPORT
Company Reg No : 198602637N
Page
ISO 9001:2008 accredited
VESSEL:
PORT: SG
JOBNO : 20130736
EQUIPMENT:
STEERING GEAR PUMP OVERHAUL
DATE:10/09/13
MAKE:
KAWASAKI FLUTEK
MODEL:
LV-260
DEFECTS/REASON FOR CALL:
OVERHAUL STEERING GEAR PUMP (03 nos)
ITEM
DESCRIPTION
REMARKS
JOB REQUEST:
1
Dismantle and overhaul steering
gear pump 03 no’s
REMOVED
VALVE BLOCKS
AND PIPINGS :
2
Removed all pipe lines from servo
block and dismantle 03 blocks
from system and landed safely and
protected.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
REMOVED SERVO
ACTUACTORS AND PUMP:
3
Removed and pull out all 03 servo
actuactors and pumps from system
and landed safely and protected.
REMOVED MAIN PUMP:
After dismantle servo blocks and
4
servo pumps, all 03 pumps lifted
from tank and landed under skylight
for lifting. All 03 pumps landed
workshop for overhaul
SHOP DISMANTLE:
5
Dismantle pump completely cleaned
and kept for inspection
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
#1 PUMP REMARKS:
6
Found #1 pump piston barrel have
some fine scratch lines.
#2 PUMP REMARKS:
Found #2 pump piston barrel have
7
some wear of approx. 0.2mm.
Checked vessel have no spare,
Inserted 0.2mm shim to
compensate.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
#3 PUMP REMARK:
Found #3 pump valve head plate
8
guide pin mounting worned oval
shape.
Carried out machining and install
insert.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
PARTS RENEWED:
9
Renewed all seals and bearings.
SHOP TEST:
10
Reassemble pump and shop tested
all found working satisfactory.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
SUPPLIED AND RENEWED
GASKET:
11
Pump, servo pump and block
reinstalled to its position with new
Tank side gasket.
RENEWED FILTER:
12
Renewed filters for all 03 pumps as
compulsory procedure.
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
PHOTO
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
608599Tel:65630544 Fax:65600941
Company Reg No : 198602637N
Page
sales@raycontrol.com
ISO 9001:2008 accredited
TESTING:
13
Final tested carried out found
system working satisfactory to
vessel chief engineer
REPORTED BY
MADASAMY
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering
Gears, Valve Remote Controls.
